What is the working principle of high speed capsule filling machine?

The working principle of high-speed capsule filling machine is mainly based on the precise mechanical transmission system, electronic control system and pneumatic mechanical principle, in order to efficiently and accurately complete the capsule filling and sealing process.

First, the basic workflow

The workflow of high-speed capsule filling machine can be roughly divided into the following steps:

(1) capsule separation: after pre-laying capsules in the equipment, the capsules are automatically separated and transported to the filling device by mechanical vibration or pneumatic propulsion. This step ensures that the capsules can enter the filling area individually and in an orderly manner.
(2) Drug filling: After the capsules have been separated and positioned, the machine delivers the pre-prepared drug powder or granules into the capsule by means of a precise dosage pump or similar device. This step requires extreme precision to ensure that the dose of medication in each capsule is accurate.
(3) Capsule consolidation and sealing: After the drug has been filled, the capsule will be automatically consolidated into a whole, and complete the sealing operation. This step is usually accomplished by pneumatic mechanics or similar mechanisms to ensure that the drug inside the capsule is effectively sealed to prevent leakage.
(4) Capsule Discharge: The filled and sealed capsule will be automatically discharged through the discharge device and collected into the designated container. Throughout the process, the machine will keep running at high speed to meet the needs of mass production.

Second, the key technical principles

(1) Mechanical transmission system: The mechanical transmission system is responsible for controlling various actions in the whole filling process, such as capsule separation, transportation, positioning and drug loading. It ensures that each action is executed accurately and correctly by means of precise transmission devices and positioning devices.
(2) Electronic control system: the electronic control system is the "brain" of the high-speed capsule filling machine, which is responsible for setting the filling dose, speed and other parameters, and real-time monitoring of the machine's operating status. Through the electronic control system, the operator can easily adjust the working parameters of the machine to meet the needs of different types and specifications of drug filling.
(3) Air Pressure Mechanical Principle: In the key steps of separating, merging and sealing the capsules, the air pressure mechanical principle plays an important role. By controlling the change of air pressure, the machine can realize the precise operation and control of the capsules, thus ensuring the smoothness of the filling process.

Third, the advantages and features

(1) High efficiency: High-speed capsule filling machine adopts automated production method, which can fill capsules continuously and quickly, greatly improving the production efficiency.
(2) High accuracy: through the precise dosage pump and mechanical transmission system, the machine is able to ensure that the dose of drugs in each capsule is accurate, thus guaranteeing the quality of drugs.
(3)High degree of automation: the whole filling process basically realizes automated operation, which reduces the possibility of manual intervention and error, and improves the production efficiency and stability.
(4) Easy to clean and maintain: the structure of the high-speed capsule filling machine is reasonably designed, easy to disassemble and clean, in line with the hygienic requirements of pharmaceutical production. Meanwhile, regular maintenance and upkeep can also ensure the long-term stable operation of the machine.